(PDF) Reaction Sequences in Flash Smelting and …

Flash smelting and flash converting are mature technologies in copper and nickel sulfide smelting. The sensitivity of operation concerning the furnace design is evident.

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A simplified flowchart of nickel flash smelting …

Download scientific diagram | A simplified flowchart of nickel flash smelting (DON) and slag cleaning. The box drawn with dashed lines indicates the focus area of this study. In this work, coke ...

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The Direct Outokumpu Nickel Smelting (DON) Process and …

Outokumpu Harjavalta Metals Oy has been producing nickel since 1962, based on conventional flash smelting technology followed by electrowinning of nickel. In the 1980s, a research project …

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Review of Boliden Harjavalta Nickel Smelter | SpringerLink

Flash smelting of copper concentrates was commissioned in Harjavalta in 1949. A decade later, nickel flash smelting was commissioned, in 1959. Due to the development of …

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Flash Smelting-Flash Converting Process Flow …

Since the first industrial application in 1940s, flash smelting has been developed for other applications than copper matte smelting, including the oxygen enriched smelting, continuous converting ...

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Regeneration of Ammonia and Hydrochloric Acid in the Outotec Nickel

Producing concentrates and processing them by Outotec Direct Nickel Flash Smelting to matte followed by hydrometallurgical refining offers a reliable route from …

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State of the art in nickel smelting: direct Outokumpu nickel …

Experience of the direct Outokumpu nickel (DON) smelting process gained over the first ten years of operation is reviewed, including the significant environmental impacts. In …

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70 years of flash smelting

Flash smelting technology was operated for the first time on an industrial scale on April 20th, 1949 at the Harjavalta copper smelter in Finland. ... at the same time as the Direct Outotec Nickel …

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Flash Smelting

Flash smelting entails continuously blowing oxygen, air, dried particulate sulfide concentrate and silica flux into a 1300 °C furnace. The principal objective of flash smelting is …

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Flash Smelting

A thermodynamic model of nickel smelting and direct high-grade nickel matte smelting process: part I. Model development and validation. Metall. Mater. Trans. B Process …

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Outotec Flash Smelting Technology

and environmental impact. Direct Blister Flash Smelting is a natural choice for higher-grade copper concentrates due to its lower capital investment costs. Direct Nickel Flash …

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Flash Smelting Process

's Outotec process for Flash Smelting is one of the world's most commonly used processes for the production of primary copper and nickel. The process is based on our flash smelting principle, which utilizes the internal energy of the …

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NiModel -A Thermodynamic Model and Computer …

Copper flash smelting, Mitsubishi copper smelting, Noranda copper smelting, nickel flash smelting, nickel direct high-grade matte smelting process, QSL lead smelting, KIVCET lead smelting, and ...

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A thermodynamic model of nickel smelting and direct high-grade nickel

Behaviour of trace elements in the nickel matte smelting was studied at 1673 K (1400°C) by equilibration-quenching techniques followed by direct phase analyses using …

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Reaction Sequences in Flash Smelting and Converting Furnaces …

Abstract Flash smelting and flash converting are mature technologies in copper and nickel sulfide smelting. The sensitivity of operation concerning the furnace design is …

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Processing of PGM containing Ni/Cu bulk concentrates in a …

Producing bulk concentrates and treating them by Outotec Direct Nickel Flash Smelting (DON) to matte and then hydrometallurgical refining, offers a reliable route from concentrate to product.

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Processing of PGM containing Ni/Cu bulk concentrates in a …

Producing bulk concentrates and treating them by Outotec Direct Nickel Flash Smelting (DON) to matte and then hydrometallurgical refining, offers a reliable route from concentrate to product. …

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State of the art in nickel smelting: Direct Outokumpu nickel technology

Industrial nickel slag from the direct Outotec nickel flash smelting (DON) process was mixed with both synthetic and industrial battery scrap. The end products of the slag-scrap …

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OTE Outotec Flash Smelting Technology Eng Web

OUTOTEC FLASH SMELTING. TECHNOLOGY Our proven Flash Smelting technology is the cleanest and most efficient smelting method for the production of copper and nickel from BENEFITS Low investment and operating costs …

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(PDF) Phase chemical composition of slag from a …

Industrial nickel slag from the direct Outotec nickel flash smelting (DON) process was mixed with both synthetic and industrial battery scrap. The end products of the slag-scrap mixtures after ...

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A Thermodynamic Model of Nickel Smelting and Direct …

study of the distributions in a nickel smelting system is detrimental impurities such as As, Sb, and Bi, is pre-necessary to achieve desirable control of minor elements. sented here. There were …

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Processing of PGM Containing Ni/Cu Bulk Concentrates in

Producing bulk concentrates and treating them by Outotec Direct Nickel Flash Smelting (DON) to matte and then hydrometallurgical refining, offers a reliable route from …

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ISASMELT™ TSL – MAKING A SPLASH FOR NICKEL

A recent survey of worldwide nickel sulfide smelters [3] revealed that flash smelting accounted for approximately 70% of output of the nickel sulfide smelters in 2004 with electric furnace …

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Hydrometallurgical nickel and cobalt plants and processes

centrator, sulfuric acid, and pyrometallurgical plants and processes, such as flash smelt-ing, direct flash smelting and converting (DON), Ausmelt nickel smelting and converting, and slag …

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Flash smelting and converting furnaces: A 50 …

I.V. Kojo, T. Mäkinen, and P. Hanniala, " Direct Outo-kumpu Nickel Flash Smelting Process—DON—High Metal Recoveries with Minimum Emissions " (Paper presented at the CIM Conference, Sudbury ...

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Direct Nickel Process

Get continuous production of high-grade nickel matte with low iron content with 's Outotec process for Direct Nickel Flash Smelting. When coupled with our slag cleaning process, nickel …

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Flash converting

The process itself is proven, as its features are similar to those in FSF, Direct-to-Blister and Direct Outotec Nickel Flash Smelting (DON), with one significant difference: it is the easiest of ...

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Ignition and combustion of synthetic nickel mattes in simulated flash

Nowadays, approximately 90 % of the world's production of nickel is based on pyrometallurgical processes, among which Outotec (originally Outokumpu) flash …

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Review of copper pyrometallurgical practice: today and tomorrow

It is noteworthy that Outokumpu Oyj sold its first flash-smelting licence to the Co. Ltd. at Ashio, Japan in 1956 after installing two units at its Harjavalta smelter in …

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State of the art in nickel smelting: direct Outokumpu nickel …

In the DON process, high grade nickel matte of low iron content is produced in the flash smelting furnace directly without subsequent converting. The metal values in the smelting …

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